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Top Benefits of Analytics in Chemical Manufacturing

Sep 12, 2018

Chemical manufacturing firms have historical datasets with processes and products, which can be used to discover patterns.

What is the importance of concepts like big data and analytics to the modern enterprise environment? It is “huge”. The real strength of concepts like big data and analytics come from their symbiotic relationship. With improvements in the quality of data, the value of the insight generated by sophisticated analytics solutions also improves. This is specifically true in the chemical manufacturing industry, where many companies are using big data and analytics to have a new level of strategic planning that has not been available until now. Planning of resources and allocation has always been critical processes in the chemical manufacturing industry. Today, fundamental change and complexity are increasing exponentially due to globalization impact, shifting demand center towards the rising middle class in Asia, global competition and the unprecedented influence of US unconventional oil production on raw material costs and the rapid adoption of technology to evolve business models. Thus, the analysis is very crucial as events and change unfold to be effective in responding.

To know more about the benefits of analytics in the chemical manufacturing industry, speak to our experts.

There are various benefits of analytics that should be analyzed by the chemical manufacturing companies to grow in this competitive market. Some of those benefits are listed below:

Benefits of Analytics

Helps maintain and manage assets

Chemical manufacturing equipment like compressors and turbines have sensors that pull a continuous stream of data. This data is used by data scientists to identify patterns and predict potential breakdowns and failures of machinery, making this one of the crucial benefits of analytics. Similarly, chemical manufacturing firms can use data comparison from similar equipment to guarantee the optimization of performance. Hence, chemical manufacturing firms can avoid unexpected and sudden machine shut-downs and can improve their productivity.

Energy management

Since multiple dynamic operations are performed together in a chemical plant, selecting optimal operating conditions becomes very difficult. The real benefits of analytics lie in the fact that it makes use of technologies like soft sensors, which can help in processing some data points. This can further help in boosting the efficiency of energy and reduction of their costs.


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Forecasting load

Analytics allow chemical manufacturing companies to accurately forecast opportunities and save large amounts of money. However, the process is highly risky, but the use of big data and analytics can help companies in the chemical manufacturing industry to accurately forecast the load of raw materials like natural gas, oil, water, minerals, metals etc. to help them meet the supply and demand requirements of energy and power. This is also one of the valuable benefits of analytics that can provide immense help to the chemical manufacturing firms in their growth

Safety management

Collection and testing of samples in the chemical manufacturing industry are concerned with the safety in terms of their handling and usage. Analytics can help leverage technologies to monitor real-time data. For example, cracks or mechanical vibrations in a chemical tank can be easily assessed by piezoelectric composite paints and this helps in reducing production risks.

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